replacing running rigging on a sailboat

Although anyone can walk into a local chandlery and buy wire, that doesnt mean the wire is of the highest quality. Read more on the average cost to replace a boat starter here. For my 41 feet sloop, I did most of the installation myself and paid approximately $4700 for the entire rig replacement. But a newly cracked sheave or an exposed cotter pin can quickly shred a line that otherwise would have lasted much longer. Another trouble spot on keel-stepped masts is where the spar enters the deck, especially if water has leaked under the mast collar. Why do you want to suddenly replace all your running rigging? This site is owned and operated by Truly Content. Yes, its unlikely youll suffer a massive failure during normal coastal cruising, but it is good practice to spend a little time looking carefully at each element of your rig at least once a month, or before a cruise lasting more than a few daysparticularly if heavy weather is expected. Next check the back and forestay fittings where they connect to the mast, ensuring any clevis pins are straight and secure. Cracks are hard to see (use a magnifying glass), and sometimes marks that look like cracks can be left by the machine used to create the swage. Fisheries Supply is your premier supplier of sailing and rigging rope from top brands like Samson, Marlow, Robline and New England Rope. All rod rigging terminates in a cold head, which accommodates the end fitting or is encapsulated by the end fitting. Its one of the most important features on a sailboat, but many owners put standing rigging at the back of their minds when it comes time to do their pre-season safety checks. Now is a good time to give it a quick spray with some track lubricant as you descend. Preparing The Boat For Rigging. This could be a marine eye, a marine fork, a T-head or a J-hook, among others. Whether youre buying a used sailboat thats new to you or youve owned your boat for decades, the standing rigging is what keeps the mast in place, and thus requires particular attention. In marine environments, everything can go wrong exactly one time for it to be critical. On longer boats, you can opt for a furling-line material of more esoteric double-braids with less stretch. If you look closely at the line right before it wraps around behind the spindle, youll see that it is starting to chafe because there is not a fair lead for the line running into the slot. Parts total: $600 on average This was most likely caused by something sharp and pointy that poked through the cover and caught on the core. It is very flexible and easy to handle, and is still the line of choice for most applications on cruisers and club racers. They aren't even worn enough to require end-for ending yet. This produces an easy-to-handle rope that is strong and durable. The theory is that youve crushed it so tightly that all the wires inside have just merged into one solid piece of stainless, Madden says. I live in Friesland, The Netherlands, which is famous for its great lakes and lots of sailing opportunities. On our old boat we had the Port Aft lower shroud fail while sailing. The cost to replace standing rigging obviously varies from boat to boat. It would help if we knew what your boat was! When the rig is tuned the wires are stretched. Write the diameter near the hole with sharpie. I have got quotes for sails for my 40' boat and they range from $8k for a jib and a main and I replaced the standing rigging on my boat. Marine sailboat supplier of running rigging - halyards, dock lines and halyar=ds shackles. Boats used for coastal cruising, week ending or day sailing may go longer. SKIRMISH was built for Clarence Noble in Brisbane. The benefits of rod are less stretch, less weight, less windage, and arguably longer life than wire, because theres less possibility for corrosion of the rod itself. Ground tackle is a complete system, including the anchor itself, the rode (chain, rope, or some combination thereof, read more, French builder Dufour Yachts has rolled out another new design bringing their line to eight models from 32 to 61 feet. It does not all wear out at the same rate. I cant understand why they wanted 75 feet for the main as I still have 25-30 feet even when the main sheet is eased all the way. To be more precise, the highly tensioned stays and shrouds that support the mast are known collectively as standing rigging, whilst the rope halyards, sheets and other control lines come under the heading of running rigging. Since then I've enjoyed sailing very much - and I've never been afraid of the water again. Here's a full overview of all the recurring maintenance from most to least frequent. Installing the new standing rigging is simple for a trailer sailor after the mast is unstepped. But Malizia is far from the only team struggling to keep their boat in good read more, Get your ground tackle setup right, and youll sleep much easier while youre cruising. There are some obvious answers to this one for instance, if your wire rigging has broken strands or if its suffering from candy-striping, i.e., rust-colored streaks swirling down the wire. Attach as many of the rigging lines as possible to the masts, booms, and gaffs. Now is a good time to install all new cotter pins or rings to leave no doubt as to the integrity of your connections. Polyester double braid works great for frequently adjusted lines, like main and jib sheets, or moderately loaded control lines. NEW FLAT SCREEN 36" TV IN THE V-BERTH - 2019 Replace Running Rigging, Lifelines and Engine Repairs 3/2018. Lifejackets have to be replaced every 10 years. Tests done by the magazine Practical Sailor and others show that if you tie any type of knot in a high-tech line, you can reduce the breaking strength of the line by up to 80%. Generally, end fittings fall into a few classes: studs, eyes, forks and hooks, each of which comes in a dizzying array of sizes and configurations. For docklines a 27 ft. boat would use 1/2 nylon: 25 bow, 15 stern, and 20 spring. Read more on the cost of antifouling your boat. Run the shrouds and attach them to the deadeyes on the hull. What would be the maintenance cost if you were on a tight budget? Most masts have integral sheaves, which are rarely serviced except when the mast is unsteppedoften only at five-year intervals. It will always be a judgment call. For a small boat (under 30 feet), you can expect to pay anywhere from $500 to $2000 for standing rigging replacement. Liveaboards that don't really sail that much have less maintenance to do in one way, and more in another. The easiest place to work on your rig is on the ground. Do you hire a pro or go it alone? Kinks in wire is like chafe on a line. Additionally, a DIY sailor needs to do plenty of research, particularly when it comes to wire quality, which is something professional sailboat rigging companies watch like hawks. What kind of end fittings? Learn More; Reliable Standing Rigging. If youre thinking of buying a used sailboat its probable that your final selection will be a boat that is a few years old and the halyards, mainsheet, backstay, jibsheets and other running rigging will probably look a little old, dirty and frayed. Let me explain. Madden says that cost isnt linear, though; as you go up in size (a bigger boat needs heavier wire and larger fittings), youll spend more. Depending on the spreader joint, cap shrouds can sometimes prove troublesome as well, often requiring the spreaders to be disconnected at their roots. Our sailboat running rigging includes sailboat mainsheets, sailboat halyards, and all major sailboat lines. Yes, doing it yourself will theoretically save money. But you know what is more expensive? Some of these might not apply to your situation. Inexpensive, double-braid Dacron is a fine choice for furling lines on most boats shorter than 40 feet. For later reference, photograph each wire end, terminal and mast attachmentditto for the lower ends, turnbuckles, toggles and chainplatestaking careful note of the positions of the turnbuckles. If you carry a life-raft you'll need to replace that every 12 years as well. It sounds to me that the question is when, not if you will go for new rigging. For each diameter of rigging wire your boat requires drill a hole that size near the corner of the block. The theory is that it can take 10 to 15 years of cycling, but this continual motion when its unloaded is what fatigues the wire, Madden says. As with electronics, safety gear, and even sails, technology has significantly improved cordage. The average annual maintenance cost of sailboats is between $2,000 - $3,000. If you want to know exactly what the USCG safety requirements are, including checklists, definitely check out my article here. I push the boat hard whenever conditions allow and am always a bit leery of its old rigging. The diameter of the sheets and halyards will depend on what fits the blocks that you have. JavaScript is disabled. The condition of this halyard is likely due to UV degradation. I just replaced all the rope running rigging on a Catalina 27 for about $300. And if you see evidence of wear, ask yourself (or your local rigger) What could have caused this? The cost of having a professional rigger inspect your running rigging can save you more money down the road. It's about a days worth of work. Before you contemplate the task of renewing your standing rigging you need to thoroughly inspect all components at close quarters to find out exactly what needs to be replaced and what items can be safely transferred to the new rig. This is a quick and easy job for a rigger to do and covers can be replaced each season rather than discarding the rope. Ensure you keep hold of the standing end so it doesn't disappear to the top of the mast. NEW FLAT SCREEN 43' TV IN THE SALON - 2019. You could consider buying a LED electric distress light instead, which will last you a lifetime. [advertisement]. The simple answer is to measure it. For instance, Madden says, he recently had a customer whose 46-foot cutter had a rigging failure at six years. Privacy Policy, Improve Sailing helps you to make your sailing dream actionable, by writing in-depth articles on practical questions. This way you wont risk deforming the mast or pulling a fitting out of line. For over 40 years we have specialized in manufacturing standing rigging for all of the major sailboat manufacturers nationwide. All this small hardware needs to be replaced every 20-30 years and will amount to about $1,500. Sailors' hands are busy with the running rigging most on a sailboat. I use a 3D model and some diagrams. Now would also be a good time to change those old cotter pins and circlip rings as well. I am going to be getting new jib sheets with will be 7/16" for ease of handling. For all of these reasons, most riggers agree that when your sailboats standing rigging approaches 15 years old, its a good time to consider replacing it. I'll pull the standing rigging and as much hardware as reasonably possible (tangs, bolts, pins, turnbuckles, etc) and drop it off to a local rigger. It rolls the end fitting through two opposing dies and compresses the fitting on the wire so tightly that it cant pull out. How Much Does it Cost to Dock a Boat for a Year? Let them know any of your concerns before they get started. That's a broad range, but if you know what you need for your boat, then you can get a better idea of the cost. Note wire and pin diameters and measure the wires as accurately as possible between pin centers with the rig fully tensioned. If you use your batteries extensively, they will most likely need replacing after 3-4 years, for example, for liveaboards or full-time cruisers. Most people that own a sailboat will have to replace the sails and rigging at least once in their lifetime. we have provided rigging services and have specialized in running rigging. Then theres just age, and this factor as a reason to re-rig is more subject to a boats history than anything else. Click here for a full walkthrough with diagrams. With inboard engines, this is not something you can easily do yourself - it isn't just unscrewing a motor and screwing a new one in. That's why I've calculated the average maintenance costs for four different types of boat below: Your specific maintenance cost will vary depending on what type of boat you have and how you'll use it. Sometimes it can be very obvious, but other times it is not. In the past, long-distance cruisers typically chose wire rigging with mechanical fittings for all of these reasons. For instance, the Rigging Company makes a spare-stay kit that can accommodate either wire or rod rigging repairs, Cockerill says. Rig inspections, rig replacement and rig upgrades is how we can help. Average installation and setup takes around 30 hours (at $105 per hour), which would add another $3,105 to the bill, bumping the cost to re-rig up to $8,010 for an average re-rig. Inspect any integral reefing sheaves or bearing wear or UV degradation. If in doubt, get a professional opinion. Similarly, its easier to find usable replacement parts far from busy ports. 34' Bermuda Sloop rig will cost you about $3,000 - $5,000. Keep the tension equal on each side by counting the turns on each turnbuckle. On a sailboat, a distinction is made between running rigging and standing rigging. OK, it isn't cheap, but it can absolutely be done on a budget. The two primary manufacturers of mechanical fittings presently are Sta-Lok and Petersen Stainless, which produces Hi-MOD. Inevitably. And never forget the golden rule: if in doubt, sling it out. It's the best way to protect your boat in wintertime, period. Tag each line with a sticker noting which line it is. Next check the back and forestay fittings where they connect to the mast, ensuring any clevis pins are straight and secure. The cost of replacing the standing rigging is, on average, $4,000 every 10 years. Proper size and material components for the rig are further consideration. You can see that the chafe is only occurring on one side of the line, the side that comes in contact with the sheave. To avoid you have to go cheap on your safety gear, I've put it in the budget for $500. Leave each line with extra length, and coil the lines up. Consider this a half inch diameter Samson Tech-12 (12 Strand Technora) line has an average breaking load of 33,000 pounds. It requires more careful consideration of condition, usage, and inspection for signs of failure. A stripped cover dyneema halyard is a great way to reduce the splice diameter and weight aloft for racers, however, they do have their downsides. Ive had some snafus out there to be sure, and they loom large when theyre read more, When One Wrong Makes a Right Everybody knows youre not supposed to sail up the Pacific Coast!

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replacing running rigging on a sailboat